These industrial-grade melters are equipped with an open-bütünüyle single lid design for ease of use and cleaning. Mefkûre for any production line that requires a consistent and continuous supply of melted chocolate.
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
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Physically, chocolate mass is a suspension of particles in a continuous phase of liquid fat. Downstream when producing final products for the consumer, fat crystallisation is initiated and the mass is forced into the desired shape and solidifies. These steps are not considered here, although many properties of the final product hayat be predicted by measurable properties of the still liquid chocolate mass.
During the process the remaining fat and emulsifier are added. Conches are built in various forms and yaşama be equipped with one, two or three mixing shafts. More detailed descriptions of the process gönül be found in1.
• Electric extractor fan provides cross refiner air flow through hopper vent for reduction of volatiles, acidity & moisture
If low shear downstream applications like moulding are in the focus, low yield values are important; here ball milling could be an advantage. On contrary, if the mass özgü to move fast, for example, if pumped or sprayed infinite viscosity is more important and roller refiners might be preferential.
The stirrer system is detachable from the machine and it is possible to title it. Every detail was thought out for easier exploitation.
• Comprehensive suite of control and monitoring functions including maintenance, energy monitoring, storage and downloading veri for production along with safety protection and process monitoring
The more common case is that good quality is desired – usually correlated to low viscosity – at lowest possible fat contents. If planning a chocolate mass line, one of the major decisions will be which the most important part of the flow curve is.
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●It is combined with heavy-duty loading and milling, which ensures the high quality grinding result.
After building highly reputed conches, batch and in-line mixers for a long time, Chocolate HORIZONTAL BALL REFINER Lipp Mischtechnik has now developed a complete chocolate line called Eco2choc® (Figure 6). It is based on the ‘coarse conching’ processing concept. Development and optimisation are described in7; research özgü also shown that milk chocolate of good flow properties and taste emanet be produced. One key element is a high shear head or vortex chamber built into the kneading zone of the conch. It intensifies mass and energy alma, but also reduces particle size of crystal sugar to approximately 300μm – thus no pre-grinding device is necessary. Coarse conching time dirilik be short if just drying is needed, e.g.